Understanding Magnetic Coolant Filtration
Maintenance is essential in improving the efficiency and longevity of machines. Cleaning is part of maintenance, but due to the wear and tear industrial machinery is continuously subjected to, more needs to be done. To ensure machine parts are functioning correctly, constant lubrication and cooling is necessary. Moreover, you should always use refined fuel to avoid contaminating mechanical equipment.
In addition to the fluid, coolants need filtration systems to remove contaminants and maximize the efficiency of the industrial equipment. Owing to the grinding and milling involved in mechanical processes, machine parts produce wastes that contain metallic particles which are abrasive and can damage internal components of industrial machinery. The most effective way to eliminate metal contaminants from fluid mixtures is through magnetic filtration.
What Magnetic Filtration Entails
Metal wastes, and to be specific, ferrous particles are produced due to the constant wear and tear the moving parts of a machine are subjected to. Usually, these wastes can contaminate the coolant fluid and lubricant during the cooling process. Since ferrous particles are abrasive, they can damage the internal parts of the industrial equipment, which is costly to repair. Conventional filters aren’t as efficient when it comes to eliminating finer metallic particles. That’s why magnetic filtration is essential in this case.
Unlike conventional filters, magnetic filtration systems can remove ferrous particles effortlessly from all types of fluids, including the finer particles. In this case, the coolant containing ferrous particles is passed through a strong magnetic field in the filter. The metal wastes are attracted from the fluid mixture and discharged off the magnetic surface by a spring-loaded stainless steel scrapper into the bin. When the magnetic surface becomes saturated with ferrous contamination, it can either be cleaned manually or automatically in case of an Automag.
Why Choose Magnetic Coolant Filtration Over Conventional Filters
If you’re still using conventional filters to eliminate contaminants from your industrial coolant, you’re missing out. Magnetic filtration has numerous benefits, and if you’re out to maximize the performance of your industrial equipment, you should replace your convenient filters with one.
Here are popular benefits of magnetic filtration over conventional filters.
Lowers Operation Cost
Most magnetic filters are automated, and, therefore, you don’t need special expertise to lodge off the wastes from the magnetic surface. Additionally, eliminating ferrous contaminants from the coolant allows for reuse, hence reducing the amount of wastes released to the environment. With this, you avoid any additional costs that might be as a result of maintenance or waste discharge. As such, magnetic filtration is not only eco-friendly but also lowers a company’s operation cost.
While conventional filters remove contaminants from coolants, they’re only limited to large particles. However, magnetic filters can remove the finest ferrous particles, making them more efficient than other filters. Eliminating these particles from the coolant improves the efficiency of the grinding wheel. As a result, your grinder will require less maintenance and will last for an extended period.
To lengthen the lifespan of your industrial equipment, it’s high time you replace your conventional filter with a magnetic one.